Any respectable Stormtrooper is always tinkering with their costume, whether it's adding new parts or improving old ones. The colloquial term for a modification is "mod". I have a whole section of the old site dedicated to trooper mods that make things easier, better, or more fun. Well, in late 2006 I made the decision to make what I would call "the ultimate mod," laser eye surgery. While some troopers deal with wearing eyeglasses while trooping, they are not comfortable given the confines of a Stormtrooper helmet, and they can fog up easily. For five years, I endured the increasingly aggravating use of rigid gas-permeable contact lenses beneath my helmet to deal with my nearsightedness. I was always concerned with how long I would be in costume since I knew the lenses became more irritating with time, and the sweat that inevitably ran down into my eyes didn't help the situation. I inquired amongst some other trooper friends and coworkers and decided LASIK (or more specifically, IntraLASIK) would be right for me. Fortunately, my eye doctor concurred (note that not everyone is a good candidate depending on the shape and condition of your eyes). This was the first pre-meditated elective surgery I've ever had, but I don't consider it cosmetic as much as functional (pity my insurance company doesn't see it the same way). The outpatient surgery was much simpler than I thought it would be and after 20 minutes of slicing and burning my eyes (yes, there is an odor of burning eye tissue), my vision was corrected to 20/15. Surprisingly, the procedure was fairly painless and the painkillers took the edge off. However, I must admit that the first 12 hours after the surgery are not fun. Think sand in your eyes. Light...any light...is blindingly painful and you need to force your eyelids open to administer prescription eyedrops. You may also experience some blurriness, starbursts, and halos around bright lights which can last several months. Even today, my eyes are dryer than they ever have been. While many would consider the procedure itself a bit unsettling, the end result was still the best $3000 I ever spent and just in time for my participation in the 2007 Rose Parade. Remember that LASIK is not for everyone so please consult one or more vision specialists before making the decision to have your eyes operated on!
Sunday, February 24, 2008
LASIK: The Ultimate Mod
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DEAN (TK-899)
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Labels: lasik, lenses, miscellaneous, mod, rose parade, surgery
Tuesday, October 30, 2007
Lenses (A Disclaimer)

Thanks to everyone who has tried (and fallen in love with) my single-piece flat lens mod. I make the lenses from welder's faceshield replacements and they have some small imprinted writing (a warning for welders) in one corner. It should be noted that this corner of the lens strip isn't visible through a helmet's eye holes when installed properly. So, please don't panic if you order a kit from me and it has the warning...some will have it, some won't. Here's a quick testimonial (from someone who had the writing):
I received the lenses the other day and they are great!! Really easy to install and limited, super limited fogging if any at all. I don't have any fans installed in my bucket yet, but for right now it is not needed. Thanks again bud.
-Struan R.
P.S. Sorry about the poor quality image. I'm testing out my new camera phone.
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DEAN (TK-899)
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10:59 PM
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Wednesday, June 20, 2007
Single-Piece Flat Lens Strip Mod
When I upgraded from the FX helmet to the more accurate RT-MOD in December 2006, I decided to try a single piece lens for simplicity of installation as well as convenient future replacement. Photos of the original screen-used helmets show a flimsy green sheet of plastic was used for lenses. Of course, movie props are typically built to serve their seconds of screen time, not to last for years of troopin' abuse. So I've used the dark green welder's faceshield replacement (the standard for troopers these days) which is much sturdier. Having previously used these in the two-piece lens set-up, I knew the tint was dark enough to hide my eyes---even in the flash of a camera---and yet light enough so as not to impair my vision. The lens strip is held in place by two plastic spring clips that are bonded to the inside of the helmet with DevCon Plastic Welder. Because I am able to quickly remove the entire lens strip, applying anti-fog spray, wiping condensation from the lens, or even repainting the inside of the helmet is now a breeze. Speaking of breezes, there is no need for an air-tight seal around the eye holes. In fact, the gaps (no visible from the outside) help improve much-needed airflow inside the helmet. Read more about the installation of the single-piece flat lens here.
TRIVIA: One easy way to tell "hero" helmets from "stunt" helmets in Episode IV: A New Hope is bubble (hero) versus flat (stunt) lenses.
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